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Pre-Oxidation with CAIROX ® Potassium Permanganate

Control of Disinfection By-Products (DBPs)

Background

The Elsinore Valley Municipal Water District (E.V.M.W.D.) is located in south central California just west of Los Angles. The District covers a service area of 96 square miles, providing water and sewer services to over 86,000 persons. The average daily water demand is 37 MGD. Of that volume, 33% is well water, 37% is imported water from other districts, and the remainder is surface water. The potential for Trihalomethane (THM) formation was from the surface water. Because of the potential for high THM formation, it was decided to evaluate CAIROX® potassium permanganate as an alternative pre-oxidant to chlorine.

CAIROX ® Evaluation

Full-scale evaluation of permanganate was conducted in April 2000. CAIROX® was applied at the intake from Canyon Lake. The results of the full-scale evaluation are shown below. As seen, a significant reduction in the amount of THMs formed is realized when potassium permanganate is the pre-oxidant.

Conclusions and Observations

  • Replaced chlorine as a pre-oxidant.
  • Controlled THM formation in the plant and distribution system.
  • Improved floc settling, aided in coagulation, and reduced polymer usage.
  • Reduced T&O complaints (musty, fishy) from 5-10 per month to 0.
  • Controlled Fe/Mn episodes.

References

Ma, J., Herbert, D. Using Potassium Permanganate as a Pre-Oxidant to Reduce Disinfection By-Products, Presented at AWWA/ California WEA, Fall 2000.

Roth, J. G., Ozment, C.L., Stage 2 HAA Treatment Techniques, On-Line Trials and Costs, Presented at the Ilinois Potable Water Supply Operator Association, Sept. 2000.

Ma, J., Graham, N., Controlling the Formation of Chloroform by Permanganate Pre-oxidation-Destruction of Precursors, J Water SRT-Aqua, Vol.45, No.6, (1996)

Acknowledgement

Carus Chemical Company would like to thank Julius Ma and Dan Herbert from the Elsinore Valley Municipal Water District for his valued assistance in providing the information presented here.



Control of Haloacetic Acids (HAAs)

Background

The Carbondale Water Treatment Plant (Carbondale, Illinois) with a design capacity of 8 MGD and an average flow of 4.6 MGD draws its water from Cedar Creek Lake. Because of moderately high raw water TOC levels (4.3-6.5 mg/L) and low alkalinity (36-40 mg/L as CaCO3), Carbondale is required to attain 45% TOC removal under the Disinfection/Disinfection By- Product (D/DBP) Rule. Based on their HAA and THM formation potentials (80-200 and 140-260 µg/L respectively), effective treatment is required, especially during summer months when temperatures are high and DBP formation reaches its peak. Carbondale personnel investigated a number of treatment options to minimize DBP formation and proactively achieve the Stage 2 limit of 30 µg/L for HAAs. These options included replacing chlorine with CAIROX® potassium permanganate as the pre-oxidant. In addition to DBP control, pre-oxidation with CAIROX® was evaluated for manganese, and taste and odor (T&O) problems.

CAIROX ® Evaluation

The evaluation of CAIROX® was conducted in the Spring and Summer of 1999. By using CAIROX® as the pre-oxidant, and still feeding chlorine above the sludge blanket, HAA levels were maintained below 30µg/L even at elevated water temperatures, a result not obtained with chlorine alone1.

Conclusions and Observations

  • Replaced chlorine as a pre-oxidant.
  • Controlled HAA formation in the plant and distribution system.
  • Lowered pre-aeration levels of THMs.
  • Controlled periodic T&O and Mn episodes.

References

Roth, J. G., Ozment, C.L., Stage 2 HAA Treatment Techniques, On-Line Trials and Costs, Presented at the American Waterworks Annual Conference, June 2000.

Ma, J., Herbert, D. Using Potassium Permanganate as a Pre-Oxidant to Reduce Disinfection By-Products, Presented at AWWA/California WEA, Fall 2000.

Ma, J., Graham, N., Controlling the Formation of Chloroform by Permanganate Pre-oxidation-Destruction of Precursors, J Water SRT-Aqua, Vol.45, No.6, (1996)

Acknowledgement

Carus Chemical Company would like to thank James G. Roth, Crawford, Murphy & Tilly, Inc., Springfield IL and Colleen L. Ozment, City of Carbondale, IL, for their valued assistance in providing the information presented here.



Technical Brief

Trihalomethanes (THMs) and Haloacetic Acids (HAA’s) are formed when chlorine reacts with the organic precursors in raw water. These precursors include humic and fulvic acids. Moving the point of chlorination from the raw water to later in the treatment and practicing effective coagulation of the precursors can result in a 40% to 70% reduction in trihalomethane levels. Current regulations limit THM concentrations in finished water to 80 µg/L and HAA concentrations in finished water to 60 µg/L.

Potassium permanganate is used in these systems as an alternate oxidant to pre-chlorination. Further reduction (5%-20%) in THM and HAA concentrations may result from permanganate addition. The primary purpose of permanganate treatment in these cases is as a substitute pre-oxidant for chlorine to oxidize organics causing tastes and odors, and to oxidize inorganic iron and manganese. Permanganate is not a substitute disinfectant for chlorine.

Application

Laboratory tests simulating plant conditions of time, addition of other treatment chemicals, etc., are conducted to determine the Permanganate Value (PVt.), where t is time. The procedure is described in Carus Form # 3353. This is the raw water permanganate demand in a given period of time.

Permanganate is usually fed at the intake to allow the oxidant to react with the raw water before the addition of other treatment chemicals. A residual of 0.1 to 0.2 mg/L KMnO4 should be maintained in the water entering the treatment plant. Control can be visual or monitored using residual permanganate analytical methods given in Standard Method 4500-KMnO4.

Chemistry

Chemistry of Iron and Manganese

Dosage for Water Treatment

Normal dosages will range between 0.5 and 2.5 mg/L KMnO4 depending on the degree of raw water contamination. The average dosage is ~1.0 mg/L KMnO4

Facility Requirements

Proper feed equipment specially designed to handle potassium permanganate is recommended and available from Carus. The product must be put into solution before being introduced into the system. Operators should be trained to monitor permanganate residuals and to exercise proper safety precautions when handling the oxidant.

Benefits

A cost-effective disinfectant by-product control program includes the application of potassium permanganate in place of raw water chlorination. Permanganate does not form trihalomethanes or haloacetic acids, oxidizes taste and odor producing compounds, and aids in the coagulation process.

References

Zawacki, J., KMnO4 Contributes to Least Cost Treatment Solution, Water Engineering & Management, (May 1992). Form #3057

Myers, A. G., Evaluating Alternative Disinfectants For THM control in Small Systems, Jour. AWWA, , (June 1990)

Ma, J., Graham, N., Controlling the Formation of Chloroform by Permanganate Preoxidation-Destruction of Precursors, J Water SRT-Aqua, Vol.45, No.6, (1996)

Ficek K. J., Boll, J. E., Potassium Permanganate: An Alternatative to Prechlorination, Aqua, No. 7, (1980). Carus Form #240

Standard Method 4500-KMnO4 Potassium Permanganate, Standard Methods for the Examination of Water and Wastewater, 20th Edition, (1998). Carus Form CX #3353

Other Applications

  • Taste & Odor Control
  • Iron & Manganese Removal
  • Biosolids Odor Control
  • Arsenic & Radium Removal
 


Carus Value-Added

Laboratory Support

Carus Corporation has technical assistance available to answer questions, evaluate treatment alternatives and perform laboratory testing. Our laboratory capabilites include; Feasibility Studies, Treatability Studies and Analytical Services.

Field Services

As an integral part of our technical support, Carus provides extensive on-site treatment assistance. We offer full application services, including technical expertise, supervision, testing, and feed equipment design and installation in order to accomplish a successful evaluation and/or application.

Equipment Services

Standard feeders are designed specifically for CAIROX ® potassium permanganate. Various options and accessories are available to meet a wide range of applications. Custom-Engineered Feed Systems are complete, pre-engineered and prepackaged systems. They provide efficient, dust-free methods of storing, mixing, and feeding CAIROX ® potassium permanganate. System designs are customized to meet specific applications and customer needs.

Carus Corporation

During its more than 90-year history, Carus’ ongoing reliance on research and development, as well as its emphasis on technical support and customer service, have enabled the company to become the world leader in permanganate, manganese, oxidation, and base-metal catalyst technologies.

For More Information

For further information contact Carus Corporation at 1-800-435-6856.


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